Carbon fiber is every car enthusiast’s dream and is the most critical material in the automobile industry. The global market for carbon fiber has forecasted to reach $11.9 billion by 2027 and $21.7 billion by the next 10 years. Growing at a CAGR of 12.9%, its immense growth can be attributed to its superior tensile strength and astronomical chemical resistance to extreme conditions.
It has high-temperature tolerance, low molecular weight, and exceptional thermal expansion resistance, making it the ideal material for manufacturing car components. Combined with its eco-friendly nature, carbon fiber stood out and made its mark in the market. Carbon fiber tapes are employed in luxury vehicles for their glossy appearance and elegant feel. In this article, you will learn all there is to know about carbon fiber:
Table of Contents
What Is Carbon Fiber?
Let’s start with the fundamental question- what exactly is carbon fiber? In car component manufacturing, carbon fiber is essentially a type of polymer reinforced with additional materials to enhance its characteristics. Also known as CFRP, this composite material is highly desirable for its inertness and lightweight characteristics. It is also used extensively in aerospace engineering and aircraft construction.
Especially in sporty vehicles like boats, bicycles, and cars, carbon fiber is essential for manufacturing because every gram of weight counts. As such, racing cars are often seen with carbon fiber reinforcements. Its fabric structure is also a highlight in aesthetic-oriented cars. Moreover, it brings to the table a variety of customization options that can be implemented from the hood to the interiors.
What Are The Properties Of Carbon Fiber?
Carbon fiber is a good material that has the potential to absorb high impact and pressure. When used in the right places, it can enhance the performance of cars and increase vehicle safety. One of the best reasons to opt for carbon fiber components is due to the simple fact that lighter is faster. Its low specific weight and shape-shifting capabilities outweigh the inherent disadvantage of labor-intensive manufacturing processes. Given below are the properties of carbon fiber that you should keep in mind:
High Strength-To-Weight Ratio
Strength-to-weight ratio is the force per unit area divided by its density, giving you the comparative figure of strength compared to its weight. This means that despite the low molecular weight, it has immense strength capabilities. It is also known as specific strength; carbon fiber is a good material compared to aluminum, titanium, magnesium, and other steel alloys.
Rigid And Conductive
Rigidity or stiffness is responsible for determining the deflection of a material when exposed to stress and pressure. Carbon fiber reinforced plastic (CFRP) is over 4 times more rigid than other reinforced plastics and almost 20 times stiffer than pine and aluminum. Its electric conductivity is also a valuable characteristic of electric vehicles.
High Tensile Strength
Specific strength, or tensile strength, is the highest limit of the stress-absorbing capacity of a material. It is tested under stretching or pulling positions before necking or failing. Carbon fiber is a brittle material characterized by high tensile strength. It can absorb high-impact energies and pressure. Moreover, its corrosion-resistant properties enhance the durability of the vehicles as well.
High Heat Resistance
Depending on the manufacturing process, carbon fiber can show excellent heat and fire resistance, making it a great contender for car component usage. With suitable precursor materials, carbon fiber can be made soft and integrated into protective clothing for firefighting. Nickel-coated fibers are an excellent example of chemical inertness and, thus, can be used in industrial activities that involve highly corrosive agents.
Excellent Thermal Conductivity & Low Thermal Expansion
Thermal conductivity is the transfer of heat per unit thickness under normal conditions. The quantity of heat transferred smoothly is high in carbon fibers. Moreover, its versatility enables it to take multiple forms with different characteristics. Low expansion under high temperatures is also essential in manufacturing car components. Specific Forms of carbon fiber used in telescopes and other optical instruments can also make room for rig tension modifications.
Carbon fiber is the most preferred material due to its inertness, toxic-free, and x-ray permeable characteristics, making it an excellent material for medical applications like prostheses, implants, and surgical instruments. It is a non-poisonous material that is reinforced with epoxy resins or polyesters. The latest invention in the world of carbon fiber is nanotubes which have a unique place in the mechanical and electrical aspects of the industry. It is used in applications ranging from submicroscopic test tubes to semiconductors for integrated circuits.
How Can A Reliable Supplier Help?
Getting carbon fiber car interior components from a reliable manufacturer can ensure innovation and turnkey solutions at an affordable price. They gather a specialized team of experts and professionals who consider the latest trends and designs in the market and deliver customized parts efficiently. They will always ensure a broad spectrum of interior components that can fit perfectly in your car and enhance the aesthetics.
They bring your ideal car components to life with customized designs through advanced prototyping. After knowing your specific requirements, their expert engineering teams will analyze the structure and develop a prototype which is sent for your perusal. Getting carbon fiber components from a reputable supplier will ensure the implementation of advanced technologies like automated fiber replacement and autoclave curing.
They adhere to strict quality control standards and meticulously inspect for accurate fitment. Dedicated suppliers also source their raw materials from top-notch providers for maximum quality. They also provide customization options because all cars are unique with diverse needs. You can customize everything to your liking, from colors to structures to patterns to packaging. You are also guaranteed high precision and accuracy due to advanced curing methods.
Among the materials that are significantly used in manufacturing automobiles, carbon’s importance is every designer’s favorite. Its importance is ever-expanding with the potential technological advancements, whether interior components or add-ons. Carbon fiber is made with a unique edge for sportiness and class and has valuable qualities like high strength, rigidity, and low weight. Carbon is the black gold of engineering materials and offers a unique aesthetic manufactured by expert hands. The above article familiarizes you with the nits and grits of carbon fiber.